High-Speed SMT Assembly Lines
Multiple high-speed surface mount assembly lines capable of placing components from 0201 passives to large BGAs and QFPs. Automated optical inspection (AOI) and X-ray systems ensure quality control throughout assembly.
Technical Capabilities
Cutting-Edge Manufacturing Technology
Our facility is equipped with the latest manufacturing and testing equipment to ensure consistent quality and efficiency across all production volumes.
Advanced Testing Equipment
Comprehensive in-circuit testing, functional testing, and boundary scan capabilities. Environmental testing chambers for temperature cycling and stress testing.
Precision Measurement
Coordinate measuring machines and optical inspection systems for dimensional verification and quality assurance.
Automated Production
Fully automated pick-and-place systems with real-time monitoring and traceability for consistent, high-quality output.
Flexible Manufacturing
Configurable production lines that can be quickly adapted for different product types and volumes, from prototypes to high-volume production.
Manufacturing Process
Quality-Driven Production Workflow
Our systematic approach to manufacturing ensures consistent quality and traceability from raw materials to finished products.
- 01
Incoming Material Inspection
All components and materials undergo thorough inspection upon receipt. We verify part numbers, check for moisture sensitivity, and perform electrical testing on critical components to ensure authenticity and quality before entering production.
- 02
Automated SMT Assembly
High-speed placement machines position components with micron-level accuracy. Automated optical inspection (AOI) systems check component placement and solder joint quality in real-time, ensuring defects are caught immediately.
- 03
Reflow Soldering & Inspection
Precisely controlled reflow ovens create optimal solder joints whilst X-ray inspection systems verify hidden solder connections under BGAs and other complex components.
- 04
Through-Hole & Final Assembly
Manual and selective soldering processes for through-hole components, followed by final assembly steps including enclosure integration, cable assembly, and mechanical fastening.
- 05
Comprehensive Testing
In-circuit testing verifies component values and connections, whilst functional testing ensures the product operates according to specifications. Environmental stress testing validates reliability under operating conditions.
- 06
Final Inspection & Packaging
Visual inspection, labelling, and packaging according to customer specifications. Full traceability documentation accompanies each shipment for quality assurance and regulatory compliance.